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Palletizing and Warehousing | Without Pallet + 18 Cars Cooperation

Customer overview

  • It has an annual production capacity of 1 million tons of oil products, 9 million tons of methanol, acetic acid and downstream products.
  • Leading products for coal to methanol, synthetic ammonia, urea, coke and other more than 10 varieties.
Project Background
  • Material handling: no pallet fertilizer standard package or ton bag.
  • Project scenario: transformation and upgrading of finished product palletizing and warehousing automation.
  • Handling process: finished product palletizing line → warehouse high shelf.


Solution
  • Product selection: stacked unmanned forklift MW-LS20x18.
  • System configuration: Dispatching System RCS + Field Management System WMS + docking system WCS (ERP + manipulator).


Project Difficulties
  • Operation efficiency: relying on manual operation, high randomness, low operation efficiency.
  • Collaborative docking: the docking efficiency of the conveyor line requires high labor intensity.
  • Warehouse volume: manual floor stacking, covering a large area, low utilization.
  • Inventory management: handling process and storage status, goods information is not effectively controlled.
  • Cost input: three shifts, repetitive manual operation, high cost.
Project Value
Reduce Workers Reduce 8 Workers
Efficiency Storage Capacity Increased By 1 Times
Precise Docking Precise Docking
Security 13% Reduction In Damage
Visual Management Visual Management




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